About Bakery Shortening-Margarine
With years of experience and deep insight of the field, we bring to you our Bakery Shortening-Margarine that is used in various bakeries in order to make delicious puff pastry and biscuits. It works by preventing the cross linking of gluten molecules and thus preventing elasticity of the dough. It helps in lessening elasticity of margarine which is helpful in making cakes and other pastries. Further, the flexible pipe arrangement of our Bakery Shortening-Margarine makes it suitable for various other applications.
Sparktech supplier of process equipment now presents Bakery Shortening Plant for processing bakery shortening. The capacity is dependent upon product formulations and inlet temperature of the product to be processed.
The Plant Consists of The Following:
- Essess Processor-Heat transfer cylinder assembly.
- Crystal distribution cum stabilizer.
- Triplex plunger reciprocating pump.
- Nitrogen gas purging system.
- Interconnecting product pipeline.
- Control panel.
Essess Processor:
- Two numbers of interconnected Ess Processor consisting of a single horizontal heat transfer cylinder assembly mounted on an open frame. The cylinder is jacketed and lagged for use with glycol solution. The removable heat transfer cylinder will be internally hard chrome plated. The Essess Processor shaft is concentrically mounted within the cylinder and has four diametrically opposed rows of floating type scraper blades and is driven by suitable motor hose proof to IP55 standard via belts and pulleys suitably guarded.
- All the products contact parts are made of stainless steel AISI 304 materials. The scraping blades, seal parts and '0' rings will be compatible with the product. The frame and external product non-contact parts are in carbon steel and finished painted with metallic paint.
- Two number of heaters are provided for heating of the product in case of product solidification inside the product cylinder during a power failure or production stoppage.
- The esses processor chilling jacket is suitable insulted for eliminating heat loss and cladded with stainless steel sheets for maintaining utmost hygiene.
Flow Sheet For Vanaspati Plant With Nitrogenation/ Votator Section
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Sr. No.
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DESCRIPTION
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Qty
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Sr. No.
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DESCRIPTION
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Qty
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1
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CHURN TANK
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1
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7
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CRYSTALISER
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1
|
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2
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GEARED PUMP - 1
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1
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|
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|
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3
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BLENDING TANK - 1,2
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2
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|
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4
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GEARED PUMP - 2
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1
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|
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|
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5
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2-CYLENDER
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1
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|
|
|
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6
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VOTATER-1,2
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2
|
|
|
|
Energy-Efficient Design and Reliable PerformanceThe Bakery Shortening-Margarine machine utilizes a high-insulation build that minimizes power consumption while maintaining optimal output. With its AC motor and manual control system, operators can expect consistent quality with reduced operational costs, making it an excellent choice for bakeries aiming for efficiency.
Premium Stainless Steel ConstructionEngineered with food-grade stainless steel, this machine offers not just aesthetic appeal with its silver finish, but also durability and resistance to corrosion. The compact design makes for easy integration into existing bakery setups, ensuring both longevity and hygiene standards.
FAQ's of Bakery Shortening-Margarine:
Q: How does the Bakery Shortening-Margarine machine ensure lower energy consumption?
A: The machine is equipped with an AC motor and high insulation materials, which together significantly reduce heat loss and power usage, making the operation more energy efficient.
Q: What is the process for producing margarine using this equipment?
A: The process involves manually controlling the system to mix and emulsify the ingredients, while the computerized interface assists in monitoring essential parameters to ensure consistency and product quality.
Q: When is this machine suitable for use in bakery operations?
A: This machine is ideal for bakeries requiring daily production capacities between 1 to 5 tons. Its robust design makes it suitable for continuous, day-long operations.
Q: Where can the Bakery Shortening-Margarine machine be installed?
A: Due to its compact structure, the machine can be installed in both small and large-scale bakery production facilities, and it is particularly suitable for businesses across India and export markets.
Q: What advantages does stainless steel construction offer in this machine?
A: Stainless steel provides excellent durability, corrosion resistance, and ease of cleaning, all of which are critical for maintaining hygiene and meeting food safety requirements.
Q: How is the machine controlled and monitored during use?
A: Operators control the system manually, but the machine features computerized monitoring to help ensure accurate parameter tracking, resulting in precise and reliable production.
Q: What are the main benefits of this machine for bakeries?
A: The main benefits include lower energy consumption, robust insulation, reliable performance, ease of integration due to its compact size, and the high-grade stainless steel construction that ensures product safety and longevity.